Manufacturing analytics
and factory
automation
Easily integrate IoTBlitz's Industrial IoT (IIoT) solution with your manufacturing equipment and shop floor systems. Automate factory operations and unlock increased visibility. Achieve enhanced efficiency and actionable insights based on real-time data.
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What is an IIoT solution?
Industrial IoT (IIoT) solutions monitor, collect, exchange, and analyze real-time sensor data from your equipment. They can perform advanced analytics and deliver meaningful shop-floor insights.
What is Industry 4.0?
Industry 4.0 refers to the integration of advanced technologies, like IoT, AI, and robotics, for enhanced manufacturing automation and industrial process connectivity.
Intelligent shop floor automation
Industry 4.0 is just a click away. Whether you want to monitor one machine or automate your entire factory, we've got you covered. Explore IoTBlitz's expansive multi-vertical IIoT solutions now.
Discrete manufacturing
- Construction and building materials
- Automobiles
- Aerospace and defense
- Machines and equipment
- Medical devices
- Appliances
- Electronics
- Automotive parts
Process manufacturing
- Chemical
- Food and beverage
- Oil and gas
- Pharmaceutical
- Metal and steel
- Glass
- Textile
- Adhesives and Paint
Discover IoTBlitz's IIoT platform
Collect
- Connect seamlessly: IoTBlitz's IIoT platform supports multiple brands and data collection protocols from both legacy and new machines. Generate actionable insights from a few units—or a few hundred.
- Collect data from devices and controllers: Plug and play with PLC/SCADA systems, sensors, gateways, supporting MODBUS, OPC/UA, RTU, MT Connect, Profibus, Profinet, Ethernet IP, and proprietary connectors for seamless integration with any third-party systems.
- Collect a range of data types: Monitor custom sensor values, machine statuses, modes, alarms, overrides, load averages, speeds, temperatures, rotations, PMC parameters, diagnostics, and more.
- Experience high-frequency data collection: Perform real-time data collection at a high frequency (1 KHz) from specific CNC controls for immediate input into machine learning models.
- Configure and manage sensors: Improve your system by integrating external sensors or connecting older equipment using digital and analog input/output. Remotely configure and oversee sensors through an intuitive web interface.
Connect
- Edge computing: Utilize the IoTBlitz EdgeX edge computing solution for localized actions and data filtering. Refine data transferred for analytics, diagnose problems, and deploy updates to the edge without visiting sites.
- Secure data aggregation: Aggregate data collected from multiple sources. Our platform provides secure, scalable infrastructure for manufacturing data, featuring regular security updates and user-friendly data management tools.
- Telemetry and reporting: Sync diverse equipment data for consistent reporting and AI based analytics. You can evaluate custom sensor values, machine statuses, alarms, loads, speeds, and more.
- Remote management: Site visits can be tedious—Remotely manage and control your machines through IoTBlitz EdgeX edge computing. Implement changes with the click of a button from any location.
- Secure cloud integration and storage: Using HTTPS/MQTT protocols, securely stream and store data from the edge to IoTBlitz's IoT cloud infrastructure for quick and scalable data access.
- Integrate with other applications and APIs: Effortlessly integrate machine data with your digital factory by connecting it to existing shop floor systems. REST APIs enable integration with your CRM, ERP, BI tools, and other essential applications.
Customize
- Create workflows: Establish rule-based workflows for shop floor data, setting machine conditions and performance metrics, to prompt manual action or automate system responses.
- Real-time insights: Provide service managers and technicians with status updates on equipment health through real-time and historical condition monitoring. Enable preventative maintenance by configuring anomaly notifications with color-coded severity.
- Integrate AI with analytics: With deep analytics provided by performance reports, identify bottlenecks, and assess OEE, machine utilization and downtime history. Gain visibility and derive actionable insights into every production line throughout your organization.
- Build your own IIoT solutions: Develop your own apps with customized UI. Then, integrate them with third-party applications for quality or inventory control, stake holder role customization, extension of current modules to accommodate various use cases, and more.
Single destination to achieve holistic shop-floor automation mastery
A detailed view of high-value assets
Condition monitoring
Access real-time data on the health and performance of industrial equipment.
Machine performance
Analyze speed, output, energy consumption, and health indicators to optimize performance.
Machine uptime/downtime
Monitor intervals when the machine is operational (uptime) and non-operational (downtime) to minimize disruptions.
Machine utilization
Measure actual operation time against scheduled available hours to optimize production schedules.
Asset operations
Monitor real-time asset performance.
Usage patterns
Analyze machine usage patterns for optimized shift allocation and performance.
Reduce downtime and stoppages for production efficiency
Line stoppages
Gain insights into the cause, duration, and frequency of interruptions.
Cycle time
Analyze the time to task completion to identify bottlenecks and optimize workflows
Planned vs actual yield
Compare projected and actual outputs to assess the effectiveness of production planning and enhance overall yield and efficiency.
Reject rate
Assess the percentage of manufactured products or components that do not meet the specified quality standards and take corrective action
Production downtime
Gain insights into the reasons for interruptions, their duration, and their impact on overall operational efficiency
Operator efficiency
View operator activities, performance metrics, and task completion rates to enhance productivity.
Evaluate OEE for greater productivity
Equipment effectiveness
Determine the availability, performance, and quality of industrial equipment.
Production bottlenecks
Identify process constraints and slowdowns.
Benchmarking
Compare OEE of industrial equipment with established standards to identify areas for improvement and set performance targets.
Asset performance
View real-time data on the health, condition, and usage of assets.
Productivity
Optimize workflows and energy efficiency by assessing industrial operations and output.
Availability
Track assets that are operational and ready for use to plan scheduled maintenance and avoid unplanned downtime.
Keep track of shifts, jobs, and resources
Real-time shift data
Continuous monitoring, analysis, and reporting of operational data during work shifts.
Resource allocation
Distribution and optimization of resources, such as personnel, machinery, and materials.
Job cards
Digital records that contain detailed information about a specific task, job, or work order to enhance visibility and streamline operations.
Shift scheduling
Automation of work shifts for personnel and machines to optimize resource deployment.
Time and attendance management
Tracking of employees' work hours and attendance.
Perform condition monitoring, predictive maintenance, and work orders
Predictive maintenance
Use real-time data to predict equipment failures and schedule maintenance.
SLA tracking
Ensure service level agreements are met with automated tracking and alerts.
Work order management
Create, assign, and track work orders from a centralized dashboard.
Meet standards with precision
Defect tracking
Identify and log manufacturing defects in real-time.
Compliance reporting
Generate reports to ensure adherence to industry quality standards.
Trace assets and stock from source to shelf
Real-time location
Track the physical location of assets across the facility.
Inventory levels
Monitor stock levels to prevent shortages or overstocking.
Optimize energy consumption and reduce carbon emissions
Energy consumption
Track real-time energy usage across machines and facilities.
Carbon footprint
Calculate and report on emissions to meet sustainability goals.
Unlock savings potential with smart utilities
Water and gas monitoring
Track utility usage to identify leaks and reduce waste.
Cost analysis
Analyze utility costs against production output.
For safe and secure manufacturing operations
Safety alerts
Receive instant notifications for hazardous conditions.
Access control
Manage permissions for operating heavy machinery.
Frequently Asked Questions
Industrial IoT (IIoT) solutions monitor, collect, exchange, and analyze real-time sensor data from your equipment. They can perform advanced analytics and deliver meaningful shop-floor insights.
Industry 4.0 refers to the integration of advanced technologies, like IoT, AI, and robotics, for enhanced manufacturing automation and industrial process connectivity.
IIoT is easy to scale and deploy. It empowers organizations to derive insights from real-time data, monitor equipment proactively, and improve shop floor efficiency.
Fill out our Request Demo form. We'll visit your site to assess your needs, and our team of experts will propose a customized solution.
Ready to get started?
Transform your factory into a smart, efficient, and data-driven ecosystem with IoTBlitz today.